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Adjusting
Your Carburetors
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An American article
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| 1. Basic Adjustment
Strategy
The trick to tuning Skinners
Union (SU) or Zenith Stromberg (ZS) carbs is to understand that there are
two things you need to get right: the air flow, and the fuel mixture. While
they are interconnected, they are also independent, and need to be measured
and adjusted independently. SU carbs were used on the early Triumphs, while
ZS carbs were used on the later ones. Either type of carb can be found
on TR4s. The design of each is quite similar; thus adjustment is performed
in the same manner for either type. If you would like to read more detailed
information about how your SU or ZS carbs work, there are excellent Haynes
manuals for each of these carburetors.
Special Tools
You will probably need
to arrange to buy or borrow a Unisyn flow meter. The Unisyn is the usual
gauge for getting the air flow balanced between the two carbs. This costs
about $20 and is simple to use. It consists of an adjustable opening (same
size circumference, but with a disc on a threaded rod that you can screw
tighter or looser) that you use to set the level of a little float that
rises or falls in a glass tube at the side of the gauge.
For the fuel mixture,
one helpful device is called the Gunson ColorTune (maybe ColourTune, as
it's a British co.). This is a spark plug with a crystal pressure- and
heat-resistant window in it that lets you see into the combustion chamber
while the motor is running. The color of the flame indicates the mixture
richness. It costs about $40, and while it's not absolutely essential,
it makes life so much easier that it's worth the cost.
If you don't have a Gunson,
the standard directions are included here for determining correct mixture
(step 4 of the Adjusting Mixture procedure).
For some ZS carbs, you
will need a special mixture adjusting tool. This is a special two-part
wrench that is inserted through the top of the carburetor to adjust the
metering needle while preventing the air valve from rotating within the
carburetor.
Terminology
To tune SU or ZS carbs, first locate
the following components:
Throttle linkage nuts.
These are the things that connect the throttle linkage (the bar connected
to your foot through whatever means your car uses, cables or rods) to the
carburetors' throttle levers.
Throttle stop screws.
These set the idle speed for each carb, and are located typically behind
the dashpot, near the connection of the throttle linkage.
Mixture adjusting nut.
On early SU carbs, this is the lower of the two nuts at the very bottom
of the carburetor. Later SU carburetors of the HIF type have integral float
chambers, on which the mixture is adjusted by turning a screw. Some ZS
carbs do not have adjustable mixture. ZS carbs that do allow mixture adjustment
either You'll need to experiment (and I explain how) to see which way makes
this richer and which way makes it leaner.
Lifting pins. (SU carbs
only) These are little wobbly metal pins under the dashpot. When you push
up on the pin, it raises the piston in the dashpot. Find these; they're
crucial if you don't have a Colortune. If you don't have them, can't find
them, or have a ZS carb, you can raise the piston with a flat-bladed screwdriver
pushed down the throat of the carb and twisted or levered to lift the piston.
The bridge. This is the
part inside the carburetor, where the gas jet opens into the airstream.
You'll see a needle inside the jet, and the jet itself should be a few
fractions of an inch down from the bridge itself. The jet is the brass
tube that sits in the center of the bridge, with a tapered needle poking
down into it.
The choke linkage nuts.
Comparable to the throttle linkage nuts (and usually the same size), but
on the linkage that goes between the choke cable and the mixture adjustment
mechanism. They make sure that both carbs are enriched when you pull on
the choke. Your car may have no choke linkage, but a split choke cable
which connects to each carb, in which you can forget about these...
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| 2.
Before You Even Touch the Carbs!
Start with the engine warmed
up to operating temperature and perform your standard ignition tune-up
(points gap, timing, spark plug gap, new condenser, etc.) first. All of
these things can affect the setting of the carbs, which should be adjusted
last, if at all! After being properly set, the carbs should rarely need
further adjustment. If you've got a timing light and a dwell meter, you
can verify the ignition components independent of the way the car is running.
When it's warm, shut the motor off and remove the air filters.
Of course, it helps if
the carbs are in good mechanical condition as well. But you can consider
a rebuild once you have gotten things working first!
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| 3.
Balancing The Air Flow
If your car has multiple carburetors,
the air flow needs to be balanced amongst all carbs before the mixture
is adjusted. If you have only one carb on your car, you can proceed directly
to mixture adjustment!
1. Begin
by balancing the air flow. To do this, first loosen the throttle linkage
nuts. Leave them connected, just loosen them half a turn or so.
2. Back
out the throttle stop screws till you can see that they are just touching
the throttle stop. Then open each carburetor (that is, lower the throttle
stop screw) 1-1/2 turns of the throttle stop screw and start the engine.
It will probably idle at about 2000 RPM; don't worry.
3. Put
the Unisyn over either carb and adjust the orifice in the Unisyn till the
little float at the side rests at the middle of its graduated tube. (Pre-diagnostics:
if the idle drops and the car wants to die when you slap on the Unisyn,
the carb is too rich; if the idle soars upwards, it's too lean.) Hold the
Unisyn over the carb for only long enough to see the level of the float,
then remove it.
4. Place
the Unisyn on each carburetor in turn to check its flow, adjusting the
throttle stop screws until all carburetors register the same position on
the graduated tube of the Unisyn. (The float will probably move either
up or down in the tube, which is why you want to center it in Step 3.)
When both carburetors flow the same amount of air, tighten the throttle
linkage nuts, adjusting for the amount of free-play between the linkage
and the throttle stops that your manual calls for (probably about 0.006").
Your goal should be to achieve the lowest possible idle with both carbs
balanced and the engine running smoothly. (Note that the idle speed will
very probably rise as you get the mixture correct.)
If you've taken more than
five minutes to do this, rev the engine to over 2500 RPM (assuming the
idle isn't already that high) for thirty seconds or so to clear the spark
plugs. Then adjust the mixture.
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| 4.
Adjusting The Mixture
Note: in the following procedure, one
"flat" is the basic increment of adjustment, and refers to 1/6 of a turn
of the mixture adjusting nut. This corresponds to the flat faces on the
nut.
These instructions are
for ZS carbs or SUs with separate float chambers. You will need to check
in your shop manual to see whether you turn the mixture screw to the right
or the left to make it richer or leaner. (We may add the information here
some day...)
1. Shut
the car off and loosen the choke linkage nuts, if you have any to loosen!
2. Adjust
the mixture nuts (screws) fully lean. Check your shop manual to make sure
you are adjusting them the right way!
3. Now
enrichen each carb an equal amount -- two full turns of the adjustment
nuts (screws). Then start the car.
Note: In the following step, you might
want to consider adjusting the carburetors one-half a flat too lean, as
the mixture will be enriched when you put the air filters (which restrict
air flow) on at the end of the tuning process.
4. Raise
the lifting pin (or use a screwdriver if you don't have the pins) so that
the piston rises no more than 1/16". Listen to the engine's exhaust note
and compare it to the following conditions:
If the exhaust note rises
and stays high until you drop the piston, this carburetor is adjusted too
rich. Adjust the mixture one flat leaner, then repeat Step 4.
If the exhaust note falls
and the car sounds as though it is going to stall, this carburetor is adjusted
too lean. Adjust the mixture one flat richer, then repeat Step 4.
If the exhaust note rises
briefly and then settles back down to something like the original RPM level,
this carburetor is set correctly. When you have achieved this setting for
all carburetors, continue with Step 5.
5. Tighten
the choke linkage nuts, if applicable, so that the choke cable will pull
an equal amount on both mixture nuts when you pull the knob.
6. At
this time, I find I usually have to adjust the idle again because getting
the fuel mixture right usually changes the idle speed. Since you know you
have the throttles synchronized, I normally just adjust the idle without
loosening the throttle linkage. The easiest way is to screw one of the
screws out till it doesnt' even touch the throttle stop, then use the other
to get the idle speed right. When that's done, you can screw the other
stop screw down till it just touches the stop on that carb and you're set.
7. Replace
the air filters and go for a test drive!
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| 5.
Special Notes
SU and ZS carburetors are
most fuel-efficient when slightly lean, and provide the most power when
they are slightly rich. You can use this knowledge to provide a certain
amount of tuning for the kind of driving you do. If you learn to read spark
plugs, you can get a basic idea of what your engine's condition is and
make fine adjustments to the mixture nuts accordingly.
If you have a ColorTune,
you simply install it in place of one of the plugs, then adjust the carburetor
that feeds that cylinder (the front carburetor for 1 & 2, the rear
for 3 & 4). The ColorTune will let you see the color of the flame.
White flashes mean too lean; yellow flame means too rich. Blue (like a
Bunsen burner) is correct, and blue with a faint orangish tinge is the
best for power.
You can also modify your
car's throttle response characteristics slightly by adjusting the viscosity
of the oil in the dashpot damper. SU and ZS carbs are set up so that a
thicker oil will resist the piston's attempt to rise in the dashpot for
just long enough that the engine's increased load (when the throttle is
opened) will pull more fuel across the bridge; this enriches the mixture
and temporarily bumps power up to help the engine achieve higher speed
more readily. For light damping, Marvel Mystery Oil is excellent, engine
oil can be used for heavier damping.
If you modify your engine,
you will probably need to modify your needles, as it is the needle profile
that determines the mixture curve for different air-fuel loads.
If you experience uneven
idle, hunting, or an idle that changes (rises or falls) as the engine's
temperature climbs or drops, you probably have vacuum leaks. The most serious
fault on most old carbs is wear in the throttle shaft area. To test for
this, spray some carburetor cleaner on the outside of the throttle shaft;
carburetor cleaner is non-combustible, and if the engine speed drops, it
means some of this is getting into the air stream from outside the carburetor.
You may also have leaks from the manifolds, from tubing such as the vacuum
advance line to the distributor (if fitted), or from other places; the
carb cleaner trick works well for locating those leaks as well.
Other problems that SU
and ZS carbs experience involve dirt in the dashpot and occasionally in
the float chamber. The dashpot is a precision piece of machining that involves
very close tolerances so that the piston doesn't stick or bind when it
rises and falls. A little grit between the piston and the dashpot can make
the car jerk and sputter. Take the dashpot off, wipe the insides down with
carb cleaner and a lint-free, clean rag, then reinstall it, getting the
screws down tight. Also, don't swap the pistons between dashpots; they're
matched to one another so that the clearance between the piston and the
wall of the dashpot makes a tight seal but permits easy rising and falling.
Dirt in the float bowl
basically shuts off that carburetor (or can make it flood open, depending
on whether the dirt is wedging the valve open or closed). You can try rapping
on the float bowl with the handle of a screwdriver, but your best bet is
to take the cover off, clean out the valve fittings, and reinstall everything,
with a new fuel filter for good measure.
Some older SU models also
have adjustable floats, in which you need to set the float height (which
basically equals the fuel level in the float chamber) by bending a brass
rod. These carburetors were replaced in the mid-1960s with carburetors
that had fixed, plastic floats which are basically trouble-free unless
abused. The stop at the back of the floats can break if they are installed
badly, and the brass pin that holds them in place can wear an oval hole
in the float pivot. New floats are fairly inexpensive and aren't a bad
idea if you're doing a rebuild.
Grose-Jets are very popular
with some people and a big pain for others. It appears -- and this is just
conjecture -- that Grose-Jets work best in cars with adjustable floats.
The standard failure for Grose-Jets is to flood the carburetor.
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